Power Generation Markets

Turbomachinery Control Solutions, LLC has experience with control retrofits on numerous steam and gas turbines in power generation applications, including utility and cogeneration.  We have experience retrofitting the following types of turbines:  Elliott, Worthington, Turbodyne, Dresser-Rand, GE, Westinghouse, Siemens, Mitsubishi, ABB, and Allis-Chalmers.

The following is a list of typical turbine applications and control modes. The list is not meant to be all-inclusive but rather an overview of applications which TurboControls can provide expertise and proven product solutions.

Steam Turbines

  • Condensing
  • Back Pressure
  • Single Automatic Extraction/Induction
  • Double Automatic Extraction/Induction
  • Compound reheat

Gas Turbines

  • Aeroderivative
  • Industrial
  • Single and Multishaft
  • Simple and Combined Cycle

Driven Equipment

  • Synchronous or Induction Generators
  • Centrifugal Compressors and Blowers
  • Induced or Forced Draft Fans
  • Pumps

Control Strategies

  • Extensive diagnostics and fallback strategies to assure uninterrupted operation in the event of a transducer or transmitter failure
  • Start permissives
  • Startup and shutdown sequencing
  • Warm-up and thermal management
  • IGV and VBV control
  • Acceleration control
  • Speed/Load control PID’s
  • Process control PID’s
  • Warm / cold turbine start-up settings
  • Critical speed avoidance
  • Overspeed protection
  • Overspeed test features
  • Turbine power load limiting
  • Temperature limiting
  • Waste Heat recovery
  • Alarms and Monitoring

Mechanical Drive Control Features

  • Speed or Droop control
  • Cascade PID control loops
  • Remote setpoints
  • Compressor surge avoidance
  • Compressor/pump loading
  • Compressor/pump loadsharing
  • Suction or Discharge Pressure Control
  • Flow control

Extraction / Induction Turbine Control Features

  • Extraction and/or induction header pressure control
  • Selectable priority (power or pressure) for extraction/induction turbines
  • Steam Balance

Generator Drive Control Features

  • Automatic / manual synchronization
  • Inlet pressure or back pressure control with override control
  • Isochronous / Droop control
  • Cascade PID control loops

Compound/Reheat Control Features

  • Full or Partial arc startup
  • Single, sequential, or hybrid valve operation
  • Valve calibration and characterization schemes
  • Automatic start-up, warm up and thermal management
  • Base and Peak Load
  • Boiler leading and following operation
  • Overspeed protection

 

 

 

 

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Turbomachinery Control Solutions, LLC    8731 Fallbrook Drive    Houston, Texas  77064 USA
Phone +(877) 235-5202    Fax  +(877) 235-5202

 

 

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